Written in August 2024.
Keep in mind that he relevance of information might change over time.
When studying standards, be sure to refer to the most up-to-date document. For example, we’re about to start with EN 12492:2012, the current version that superseded EN 12492:2000, which in turn superseded BS 4423:1969. Considering how quickly climbing gear technologies evolve and that the effective document is now 12 years old, I bet that the next update is coming soon.
The referenced standards do not apply to protective helmets used by alpine skiers, snowboarders, or, for example, construction workers. These helmets are governed by separate standards.
"The helmet absorbs a proportion of the energy of an impact, thereby reducing the force of the blow sustained by the head. The structure of the helmet may be damaged in absorbing this energy and any helmet that sustains a severe blow needs to be replaced even if damage is not apparent".
Abundant ventilation is one of the key design differences between mountaineering helmets (EN 12492) and, for example, industrial safety (EN 397) or skiing/snowboarding (EN 1077) helmets. This feature is essential for maintaining proper airflow and keeping the head cool during intensive activities like climbing.
However, the standard does not address how the size and number of vents might affect the risk of small falling stones penetrating the helmet and causing injury. Therefore, the only thing left to us, the users, is to rely on the expertise and internal testing conducted by the manufacturers.
The Petzl 'Vertex Vent' helmet meets the EN 12492 standard when the sliding ventilation shutters are open. However, when the shutters are closed, the helmet no longer conforms to the mountaineering standard and instead complies with industrial safety requirements under EN 397.
Source: petzl.comAs you can see, manufacturers are not required to test climbing helmets beyond standard numbers. Consequently, the behavior of helmets under extreme and unconventional conditions remains unknown. For example, it is unclear how a helmet would perform at -35°C, a temperature that can easily occur during winter or high-altitude mountaineering. This highlights the limitations of standards and how laboratory tests may fall short of fully replicating real-world scenarios.
Although the maximum load threshold of 10 kN (about 1 ton) might seem disturbing, it's important to note that EN 12492 standard tests are conducted on a rigidly mounted headform, which does not account for the dynamics of the human body. In real-world scenarios, the load experienced would be lower, similar to how a climber falling on a dynamic rope endures less force compared to the loads recorded during laboratory tests on a steel dummy.
This test does not reveal the potential consequences for the helmet and the user's head in the event of a fall of/on a sharp object impacting the side, rear, or front of the helmet, which is generally more likely than a direct impact on the top of the helmet.
Test Procedure: A horizontal datum line is marked on the outside of the helmet, which is then fitted according to the manufacturer’s instructions onto the smallest available headform suitable for the helmet size. The retention system is adjusted as tight as possible by hand. Next, a hook is attached over the front/rear edge of the helmet at the center, with a wire arranged to pass over the helmet's longitudinal vertical median plane. A falling mass, connected to the helmet via the wire and hook, is then dropped from a height of 175 mm. It is observed whether the helmet comes off the headform completely. If it does not, the angle of rotation is measured to the nearest degree, which is the angle between the marked datum line on the helmet and the horizontal.
It's interesting that some of the standards mentioned have mutually exclusive requirements, so to create a truly universal helmet, manufacturers must employ some special tactics. Often, the design is made modular, allowing the helmet to be adapted for different tasks. For example, helmets like the Petzl 'Vertex Vent,' which we've already mentioned in this article, feature ventilation shutters and adjustable chinstrap strength. This flexibility allows the helmet to be converted from an industrial one, to a sport-climbing helmet, so that after a productive rope access week, you could spend some time at the crag with your favorite bucket. Or at the very least, you might feel cool having that opportunity :)